Detailed introduction and manufacturing process of Metso HP200 cone crusher:
The Metso HP200 cone crusher is a versatile rock crusher that is highly suitable for aggregate production and quarry operations. The following is its detailed introduction and part of the manufacturing process:
**Detailed Introduction:**
- **Optimal Performance**: Derived from the innovative combination of crusher speed, eccentricity, and crushing chamber design. The increased eccentricity, power, and lasting crushing force, along with an improved crusher frame design and weight to withstand the crushing force, represent the crushing principle in kinematics. The continuous strengthening of the crushing chamber density and the continuous improvement of the internal particle crushing movement result in better product shape, higher crushing ratio, and higher production capacity.
- **Cost-Effectiveness and Eco-Friendliness**: Compared with cone crushers of the same specification on the market, the HP200 has higher production, higher crushing chamber density, and better crushing ratio, enabling it to produce a higher output of final products with the same energy consumption. Equipped with the latest high-efficiency motor, it becomes a cost-effective and eco-friendly crusher. The perfect combination of optimized speed, large stroke, crushing chamber design, and large crushing strength can produce finer products within a limited crushing stage, reducing investment costs and saving energy, and ensuring the best power utilization for every inch of the feed opening.
- **Safe and Easy to Use**: Safe operation and easy maintenance. All major components can be quickly and easily loaded and unloaded from the top. The two-way hydraulic cylinder and the absence of backing materials can significantly reduce maintenance downtime while having minimal impact on the environment. Unobstructed access from the top of the crusher to the major components makes liner maintenance easy to operate. Simply pressing a button can mechanically rotate out the fixed cone for disassembly without the need for liner support composite materials, ensuring maintenance safety.
- **Reduce Maintenance Downtime and Enhance Confidence**: The two-way hydraulic tramp release cylinder allows iron blocks to pass through the crusher and provides a large clearing stroke if necessary. The combination of two accumulators provides better responsiveness for the hydraulic system.
- **Multiple Models**: Available in fixed, mobile, or portable models.
**Technical Parameters**: The moving cone diameter is 940mm (37 inches), the installed power is 132kW (200hp), the weight (total weight of the crusher) is 12160kg (26800lbs), the feed opening is 185mm (7 inches), and the maximum production capacity is 250mtph (275stph).
**Crusher Automation**: The ic70c™ crusher automation system can further improve operation and increase production by more than 10%. With this system, maintenance, discharge opening adjustment, production tracking, and data extraction can be controlled. All parameters can be adjusted according to plant characteristics and can be easily operated remotely near the crusher or in the control room. It can help achieve set goals, monitor feeding, automatically adjust the discharge opening according to load or liner wear, and select the product particle size distribution according to the preference for coarse aggregate or fine aggregate production.
**Manufacturing Process (Part)**:
1. Design and Planning: According to performance requirements and technical specifications, conduct detailed design and planning to determine the size, shape, and material of each component.
2. Raw Material Selection: Select high-quality materials such as steel to ensure the strength and durability of the crusher.
3. Machining and Manufacturing: Include machining various parts such as cutting, drilling, and grinding to achieve precise dimensions and surface quality requirements.
4. Eccentricity and Crushing Chamber Design: Through precise calculation and design, determine the appropriate eccentricity, crushing chamber shape, and size to achieve efficient crushing effects.
5. Frame Manufacturing and Strengthening: Manufacture a sturdy crusher frame and perform necessary strengthening treatments to withstand the forces during the crushing process.
6. Assembly and Debugging: Assemble each part and conduct debugging and testing to ensure the performance and operational stability of the crusher.
7. Quality Inspection: Conduct comprehensive quality inspections on the manufactured crusher, including but not limited to strength testing and crushing effect testing, to ensure that the product meets quality standards.
It should be noted that the specific manufacturing process may involve more details and professional technologies, which are usually trade secrets of manufacturers and will not be fully disclosed. In addition, Metso may improve and optimize products according to actual situations. The above content is for reference only. If you need more detailed and accurate information, it is recommended to directly contact Metso or consult relevant product documents.
